Brakes - Fitting Discs and Required Ancillaries

What you actually need for the disc/drum conversion is pretty straightforward. Disconnect the steering arms, top and bottom swivel-pins, CV joint, and flexible brake pipes at the subframe - that’s it. There are, however, a number of ancillaries to consider.

Basics

Basics Fitting discs designed for the Mini is easy enough. Just make sure you use CV gaiters for the disc-brake set-up - these have a different bellows shape to stop the gaiter rubbing the inside of the hub. The drum type will rub, then split, shedding grease all over the place. Moly grease is mighty mucky stuff to deal with and doesn't assist braking at all! A tip for racers - to stop the gaiters over-expanding when getting very hot and imitating the aforementioned, put either a decent sized split pin or (my favorite) a piece of very small bore pipe - as in the type supplied with WD40 aerosols, etc. - under the retaining strap on the drive shaft. This allows air to escape and return,

C-AJJ3360 - ON-CAR ADJUSTABLE ONE-PIECE FORGED BOTTOM ARM

Mini Spares has now further improved it's quality one-piece forged adjustable bottom front suspension arm to be on-car adjustable and accept all types of non-rod-end (Rose joint) bushings by including a purpose-forged trunnion.

Safety critical, the one-piece forging is of the highest quality; far stronger and with ultimate integrity compared with the now-ancient method of cutting/welding on of adaptors – a process that demands the most specialised equipment and skill to be sure of component integrity. Manufactured from a new forge tool, the bottom arm inner joint boss has been extended to accept a tube-nut adjuster that accepts the purpose-forged trunnion.

The tube nut allows easy adjustment of camber without needing to jack the car up and disassemble the suspension; the trunnion giving all Mini owners an option previously only available to racers – the capability of having fully adjustable suspension without the need to use spherical rod-ends. The trunni...